At Star Sheetmetal, we excel in delivering high-quality fabrication services in steel, stainless steel, and aluminium, tailored to the unique specifications of each project.
Our sheet metal fabrication capabilities allow us to create precise and durable solutions for a variety of applications.
With over two decades of experience, we have earned a reputation for excellence, led by our dedicated owner, who oversees all operations. Our highly skilled tradespersons are committed to delivering exceptional craftsmanship and unparalleled service on every job.
We offer comprehensive design and fabrication services, working closely with our customers to bring their visions to life.
Design and Planning
The sheet metal fabrication process begins with meticulous design and planning. Fabrication drawings are created to serve as a precise blueprint, ensuring the entire project adheres to specific requirements. This initial stage is critical for setting the foundation for quality and accuracy throughout the project.
Cutting and Shaping
Once the design is finalised, the raw sheet metal, which can be mild steel or other quality materials, is cut to the required size. Techniques such as plasma cutting and laser cutting are employed for their precision and efficiency. These advanced methods allow for clean and accurate cuts, essential for the subsequent stages of fabrication.
Forming and Bending
The cut metal is then shaped into the desired form using a press brake. This equipment bends the metal to exact angles, a step that requires significant skill and precision from the fabricator. The ability to form metal accurately ensures the components fit perfectly together during assembly.
Welding and Joining
Welding is a crucial phase in sheet metal fabrication. Skilled welders use techniques such as MIG welding to join metal parts securely. The welding skills of our team ensure robust and durable connections, which are vital for the integrity of the final product.
Assembly and Finishing
After welding, the components are assembled according to the detailed fabrication drawings. This stage involves verifying that all parts fit together seamlessly and meet the highest standards of quality. Finishing touches, such as powder coating, are applied to enhance the product’s appearance and durability, providing a polished and protective finish.
Versatility and Precision
Sheet metal fabrication offers remarkable versatility and precision, making it an ideal choice for various applications. Whether working with mild steel or other quality materials, the fabrication process allows for the creation of complex shapes and structures. This flexibility is particularly beneficial for custom projects that require exact specifications.
Durability and Strength
One of the primary perks of sheet metal fabrication is the durability and strength it imparts to the final product. Techniques such as MIG welding ensure strong joints, while the use of high-quality materials guarantees durable performance. The result is a robust and reliable product that can withstand various stresses and conditions.
Efficiency and Cost-Effectiveness
Sheet metal fabrication is also known for its efficiency and cost-effectiveness. The ability to mass-produce components without compromising on quality is a significant advantage for businesses. Detailed planning and precise execution reduce waste and minimise the need for rework, leading to overall cost savings.
High-Quality Finishes
The process also allows for high-quality finishes that enhance the product’s appearance and longevity. Powder coating, for example, provides a durable and attractive finish that protects the metal from corrosion and wear. This finishing process ensures that the final product not only fulfils functional requirements but also looks professional and polished.
Reach out with any queries; we’re here to help.
Monday – Fri | 7:00 am – 4:00 pm |
Saturday | 7:00 am – 12:00 pm |
Sunday | Closed |
Monday – Fri | 7:00 am – 4:00 pm |
Saturday | 7:00 am – 12:00 pm |
Sunday | Closed |